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ULTRAFORMER

Deep drawing - heating and forming of thermal materials  – foil laminating – vacuum pressing – composites – sublimation

Innovation with vacuum pressing and thermoforming

ULTRAFORMER - a leap forward for you!

This versatile vacuum press and thermoformer easily covers your existing manufacturing tasks and enables you to open new business opportunities in new markets. The Ultraformer gives you an innovative push forward – you can make the impossible – possible; with the combination of vacuum pressing and thermoforming!

The industrial heating hood with a flexible deep drawing system plus a high performing heating drawer in combination with a vertical pressing movement will conquer any heating or pressing process!

The multifunctional thermopress unit!

  • A truly universal machine with endless production opportunities..
  • Realisation of challenging and demanding projects with the adaptable Thermoforming Press
  • Infinite possibilities in wood, plastics and special components manufacturing.

Ultraformer features

UltraformerPerfect_universalformers
industrial heating hood

bis +210°C, mit CAS Umluftheizung

deep drawing system

with 3 subframes

membrane fast-change system

easy and fast changing of various membranes

pneumatic cylinders

sturdy industrial range

pressing surface

machine grade aluminium, fine grinded

heating drawer

temperature +230°C, pull out function and easy removable

control unit

mobile on the side

The 6 in one production capabilities

  • Thermoforming of plastics with a thickness of up to 6mm!

     

Prototypes and big, complicated single parts can be produced fast and cost effectively with the Thermoforming Press. Utilisation of all plastics and formable materials.
Utilisation of all plastics and formable materials. The permanent hot air stream allows you to thermoform difficult plastics on a case-by-case base without pre-drying.

All thermoformable plastics such as:
such as ABS, PMMA extruded and cast PVC, PC, PET-G, PE, PS, PVC-U, EPVC, PC, PPE, TPO, etc.

Applications:
Advertising objects, plastic trays, whole counter covers, shower covers, machine covers, kitchen displays, advertising signs with letters.

3D – foil laminating of all foils/films

The Thermoforming Press can use all PVC 3D-furniture foils, Kydex, Boltaron and special foils/films made from any plastic.

Laminating of flat and voluminous, tall parts.

Applications:
foil laminating of extensive furniture fronts, bathroom carcasses, kitchen cabinets, shop counters, advertising materials.

Manufacturing of composite materials and prepreg-parts

Producing of composite materials with various components for light weight and high strength uses. Shaping of prepreg sheets made of phenolic or epoxy resin into ready parts. Futuristic, endless design possibilities in any upcoming market.

Applications:
automotive components, casings, light weight parts, carbon components for object furnishings, ultramodern shop and facility fitting

Heating and forming of all thermoformable materials

Using the heating station, heating hood and vacuum press for limitless shaping and forming of solid surface materials, plastics and compact laminates.

Solid surface materials such as: CORIAN; HIMACS; KERROCK; STARON; AVONITE; HANEX; GETACORE; RAUVISIO; etc.

New thermoformables:
UPM-GRADA, RESYSTA, CROWN LAMINATES, NFPP

Applications:
bathrooms, sinks, counters, cladding, kitchens, work tops, high end fit out, individual forming of furniture and shapes.

Sublimation of large surfaces

Sublimate and reshape complete solid surface panels (Corian, Hi-Macs, Kerrock). Apply motifs to MDF boards and HPL panels.

Applications:
Lettering for buildings, picture landscapes, advertising messages, selected colour design.

Vacuum pressing

For all pressing jobs and bonding with wooden materials, plastics, sound absorbing materials, artificial leather, etc. Endless design possibilities with the vacuum press. Creating new shapes and objects with a variety of materials.

Applications:
carcasses, counters, whole laminated desks, covers, cladding, veneered profiles in cross and length direction, upholstery, coating with textiles.

Thermoforming Press Ultraformer

The solution for all forming and pressing tasks!

Models and dimensions

3D-thermoforming - heating + forming - foil laminating – vacuum pressing - composites – sublimation

The full version with a perfect deep drawing kit for all tasks.
Utilises all features with intelligent processing programs. 

vertical opening 650 mm
pressing surface L x B: 2880 x 1280 mm
overall dimensions L x B x H: 4000 x 2000 x 1800 mm
heating drawer, 230°C
heating surface L x B: 2600 × 1250 mm

vacuum pumps 80 m³/h, 100 m³/h, 140 m³/h 

heating + forming - foil laminating – vacuum pressing - composites – sublimation

Combination of the heating drawer and the heating hood.

clamshell opening, work piece height approx. 500 mm
pressing surface L x B: 2880 x 1280 mm
overall dimensions L x B x H: 4000 x 2000 x 1800 mm
heating drawer, 230°C
heating surface L x B: 2600 x 1250 mm

vacuum pumps 40m³/h, 80m³/h, 100m³/h

foil laminating – vacuum pressing - composites – sublimation

For all foil laminating jobs, flat and tall parts - batch production or single parts.

*The thermoforming frame set saves foil and enables you to do professional 3D thermoforming!

clamshell opening, work piece height approx. 500 mm
pressing surface L x B: 2880 x 1280 mm
overall dimensions L x B x H: 4000 x 2000 x 1800 mm
vertical opening 650 mm
pressing surface L x B: 2880 x 1280 mm
overall dimensions L x B x H: 4000 x 2000 x 1800 mm

vacuum pumps 40m³/h, 80m³/h, 100m³/h, 140m³/h

Other dimensions and features on request..

8.04 UF Membrane IMG_20201216_135702

ULTRAFORMER – the outstanding 3D thermoforming machine

  • permanent hot air stream whilst forming (no “freezing” of the material)
  • forming window of plastics can be precisely adjusted
  • fast realisation of difficult shapes with the Thermoforming Press
  • adjustable deep drawing frame saves materials
  • cost-effective thermoforming with only 1 piece
  • easy manipulation of the Thermoforming Press, also for extraordinary applications

An intensive training plus continuing support make the ULTRAFORMER a success story!

Ultraformer - The Multitasking Thermopress-Centre! Futureproof your business today!

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